Home > Insulation Material Machinery > XPS Insulation Board Production Line
What is XPS?
XPS (extruded polystyrene) insulation board, is a new insulation material, which is a high quality foam product characterized by smooth skin with a closed-cell structure that looks like a mass of uniform bubbles with common walls between them. There are few, if any, voids between the cells, top and bottom skin.
Features of XPS
Comparing with other traditional insulation materials, such as EPS, PU and Rock wool, XPS is improved in insulation,moistureproof, compressive strength, durability, convenient installation CE Certificate and low cost.
As an ideal material, XPS is widely applied to heat preservation and insulation systems, moistureproof and obstruct systems, with promising potential market.
Main Configuration
Feeding System/ First Extruder/ Hydraulic Mesh Exchanger / Second Extruder/ Mould/ Calibrator/ First Haul-off Unit/ Longitudinal Cutter/ Cross Cutter/ Second Haul-off Unit/ Controlling System/ Packaging System.
ITEM
HIM-X-250
HIM-X-500
HIM-X-750
Extrude system
Set
1st Extruder
2nd Extruder
1st Extruder
2nd Extruder
1st Extruder
2nd Extruder
Screw diameters
mm
135
150
165
200
75X2
200
L/D Radio
L/D
27:1
33:1
27:1
33:1
32:1
33:1
Driving Motor Power
kw
75
45
90
75
90
90
Heating Power
kw
110
160
180
Capacity
kg/h
250~300
450~500
700~750
Product Width
mm
600 (900)
600 (900/1200)
600 (900/1200)
Product Thickness
mm
20~60
20~120
50~120
Density
kg/m3
33~39
33~39
33~39
Total Power
kw
280
350
380
1. The XPS Insulation Board Production Lines from HiSuccess International (Our Lines) are much cheaper than the lines with same capacities from Europe, only 10% to 20%. The products from both lines are similar.
2. Our Lines can use 100% recycle materials, such as recycled EPS and GPPS as well as virgin GPPS as raw materials. It can reduce the cost of XPS board very much. The lines from Europe only can use virgin materials. The prices of recycled materials are much cheaper than virgin materials. Our Lines are the environment friendly machinery.
3. Our Lines also can use CO2 and alcohol as the foaming agent with top technology, besides HCFC, such as: R22, R142b, or HFC, such as: R152a. Our production line can produce XPS board free of CFC and HCFC.
4. We can adopt twin screws in first extruder, as well as single screw. By different combinations with different diameters and sizes in the first extruder and second extruder, we can get different capacities from 200kg per hour to 800kg per hour. It can fulfill most of clients' requirements.
5. All equipments, including Longitudinal Shiplap Cutting Device, Cross Shiplap Cutting Device, Surface Embossing Device, Surface Grooving Device, Stacking System and Packing System can be online working. Other suppliers have not this technology.
6. We have more than 10 years experience to produce XPS Production Line.
7. Our Lines have lowest energy consumption in the world.
8. The XPS Lines from HiSuccess International have earned CE Certificate.
 
XPS
EPS
PU
Rock Wool
Thermal
conductivity
[w/( m·K)]
At the beginning
0.030
0.041
0.02
0.044
After three years
≤0.04
≥0.06
≥0.06
≥0.06
Compressive
strength
(Kpa)
When dry
350
80
165
After watering
350
60
110
Tensile strength (Kpa/m2)
≥300
≥65
Density (kg/m3)
32~39
25~28
25~30
150~200
Water
absorption
(%)(V/V)
At the beginning
≤0.76
≤8
≤6
≤5
After three years
≤1
≥40
≥40
≥40
Thickness(mm)
25
38
21
Volume stability
Good
Good
Good
Good
Combustibility
B2
B1
Noncombustible
Direct use
Easy
Easy
Easy
Difficult
Raw material
100% new material~
100% recycle material
100% new
material
100% new
material
100% new
material
Cost
Low
Middle
High
Middle
Production process
Easy
Easy
Complex
Complex,
contaminative
 
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